Mechanical Lugs and Connectors
10kV Overhead Bare Line Insulation Solution
Bare overhead wires have long been a key component of power distribution system due to their low cost, ease of installation, and convenient maintenance. However, they also come with certain challenges. Over time, exposure to harsh weather conditions such as lightning, heavy rain, and snow accumulation can lead to corrosion of the wires, which may not be reversible. Additionally, these distribution lines are often located in complex areas close to buildings, trees, and ponds. Contact with tree branches or wildlife can result in electric outages and even cause electric shock accidents, posing potential dangers to people. To improve the safety and reliability of the power distribution system, it is crucial to adopt new technologies and measures that can mitigate these risks and prevent accidents from occurring.
Usual Methods and Weaknesses
Melec's Solutions
Robotic Insulation Coating
Coating robot is an innovative solution for efficiently and precisely applying M527W self-curing insulation material onto bare wires. M527W self-curing insulation material can cure rapidly at room temperature to form an insulating layer. This robot enables long distance automatic coating in air without workers, and also reduces the risk of operation.
Installation Video
Wrapped Silicone Rubber Insulating Cover
M80 silicone rubber insulation cover is used to insulate overhead conductors to prevent power outages due to accidental contact with tree branches and wildlife. The cover is made of high quality silicone rubber material which is soft and flexible to ensure the application of small size conductors or where insulators at both ends are seriously aged. It is used as an application complement to robotic coating.

• Live working is allowed.

• Good electrical and tracking resistant performance;
• Superior weather resistant;
• Excellent high and low temperature resistance.

• Professional installation tool is provided.

• Wrap well over the conductor, providing better sealing performance.

Installation Video
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